Integrated Automation and Control Solution
Our smart factory platform offers a range of packaged solutions for optimized factory automation,
ensuring a smooth and reliable experience from installation to operation.
ensuring a smooth and reliable experience from installation to operation.
By harnessing data from individual equipment and inter-equipment processes, our integrated solution streamlines
production management, equipment maintenance, and real-time monitoring. With instant processing capabilities,
it helps customers make better use of their resources and achieve maximum operational efficiency.
production management, equipment maintenance, and real-time monitoring. With instant processing capabilities,
it helps customers make better use of their resources and achieve maximum operational efficiency.
MES
EAS
MCS
WMS
FMB
QMS
RMS
PMS
DSP
rSPC
Field-oriented
Optimized service
What does it do?
nexbe+ EAS is an integrated equipment automation software designed for seamless equipment automation and operation.
- Provides a comprehensive suite of features essential for equipment automation.
- Empowers users to operate equipment more efficiently and intelligently.
30 Years of Experience in Factory Automation System Operations!
Factory optimization services designed by field experts for maximum efficiency
Industry
Industrial Automation
Industrial Automation
- A leading provider of total factory automation solutions
- Offers production automation services across various industries
- Delivers a wide range of solutions and products for domestic and international markets
- Provides specialized solutions and products for display, semiconductor, and general manufacturing factories
Equipment Automation
Operations
Operations
- Inline/Online job processing
- Equipment CIM operations
Engineering for enhanced equipment productivity
- Quick data collection
- Transport tact time
- Tact time analytics
01CIM Architecture
Supports PLC communication network
- CC-Link/IE (N/I Board or Master PLC Station), Ethernet
- EIP
Supports HSMS/Serial communication
02Unified Framework with Equipment & Factory-Specific Services
Service-oriented architecture
- Reusable & loosely coupled components
- Business logic implementation through workflows
Component-based development (CBD)
- Service components & interfaces
- Data modeling and object creation
Customization features
- Core component API for custom business logic implementation
- Unified user class integration
Scalable architecture
- Modular functional components
- Separation of business logic and data I/F
Development language
- Server : Java
- UI : Java, Vue.js
- Tool I/F : C#
03Fast Data Processing
04Tool-based Development - Workflow
Business logic flow modeling
Flexibility
Visualization
Business logic flow modeling
- Creation of processing flows for each event
- Automatic binding of required methods
- Process flow creation of Switch, Wait, Sequence, and Parallel flows
- Creation of processing flows for each event
- Automatic binding of required methods
- Process flow creation of Switch, Wait, Sequence, and Parallel flows
- Creation of processing flows for each event
- Automatic binding of required methods
- Process flow creation of Switch, Wait, Sequence, and Parallel flows
Product Configuration
Software components
Solution | Product | Explanation | |
|---|---|---|---|
Name | Version | ||
Equipment Automation | nexbe+ EAS | 3.0 | Equipment automation software
|
Communication I/F Module | Bridge P | 3.0 | PLC I/F test and runtime
|
Management Tool | EMPanel (BC Studio) | 1.0 | nexbe+ EAS monitoring and management |
DBMS | Firebird | 3.0 | Support for Freeware RDBMS (default) and other common RDBMS |
Development environment
Server
- Spring Framework
- ezieco
- IDE Env.: Eclipse, STS
UI
Backend
- Spring Framework
- ezieco
- IDE Env.: Eclipse, STS
Frontend
- aim WEB Framework
- IDE Env.: Visual Studio Code
Application Framework
- JVM8 (Java 1.8)
- Node.js, Vue.js3
Field-oriented
Optimized service
01Monitoring and Operations UI
- EQP state monitoring
- Processing status monitoring (Lot, Cassette, Glass)
- WIP tracing
- Job Processing (Lot Start/End)
- Recipe operations
- Indexer dispatching operations/modeling
- Data/History View
- Supports multiple UIs
- Supports remote UIs
02Communication & Equipment Status Management
- Equipment Communication Status
- - CIM Mode / Inline Mode
- - Equipment Alive / Local Alarm State
- Host Control Status
- - Connection State / Online Mode
- Equipment Status
- - Supports E10 State
03Port/Cassette Processing
- Port Operations
- - Port Operation Mode (Loader Operation Mode, Job Operation Mode)
- - Port Status / Port Mode / Port Type
- - Port Enable Mode
- - Port Transfer Mode (MGV/AGV/Stocker Inline)
- Cassette Operations
- - Cassette Data Online Download
- - Cassette Data Edit
-
- Cassette Process Control
(Start / Start By Count Pause / Resume / Abort / Cancel Map Download)
04WIP Management
- Glass Tracking Data Management
- - Glass ID, type, size, status, location
- - Glass quantity
- - Dummy/Rework data management
- - Inspection data management
- - Tracking data management
- Glass Process Data Collection
- - Equipment processing data for each Glass/Lot
- - Processing data, inspection data, measurement data, material information
- WIP Monitoring
- - Real-time processing Lot/Cassette/Glass status monitoring
05Inline Flow Control
- Glass Flow Control for Equipment/Conveyor Lines
- - Logical sub-block configuration & control of Glass flow between sub-blocks (e.g., buffer control logic, Glass insertion logic)
- - Supports product changeovers (continuous production of multiple products)
- - Cold Run
- - Supports reprocessing and clean-out
06Recipe Management
- Recipe Management
- - Current Recipe Report
- - Recipe validation (recipe parameter validation, recipe validation mode, recipe interlock verification)
- - Recipe editing (Create/Delete/Modify)
- - Recipe Table Upload/Download
- - Recipe Auto Change Mode
- Recipe Parameter Management
- - Recipe Parameter Collection / Report
- - Recipe Parameter Download
Host Recipe ID | Master Recipe (PPID) | Local Recipe ID | |||
|---|---|---|---|---|---|
L2 | L3 | L4 | – | ||
HOST8-32T-PPID1 | 001 | 003 | 024 | 025 | – |
07Glass Dispatching
- Robot Control for Glass Transport
- - EAS determines glass transport commands, including From-To positions
- - Indexer PLC controls the actual glass movement
- - Reduces process time by generating transport commands in advance
- Glass Transport Flow Control
- - Implements rule-based transport logic
-
- Glass flow control
(Recipe, Operation Mode, Dispatching for diverse flow)
08Sorting
- Sorting by Plan
- - Sorting by plan - for Online/Offline
- - Indexer as Sorter (using the EAS Glass Dispatching function)
- - Automatic merging of remaining glasses (merging Source Cassettes)
- Glass sorting at Unloader Port
- - Glass sorting based on Judge/Grade, ID Rule, and Defect criteria
09Sampling
- Sampling
- - Sampling using MES sample flags
- - Sampling using sample sets in EAS UI - Sample Cassette/Slot modeling
10Authentication
- User Management
- - User group registration/management
- - User registration/management
- User Authentication
- - Access control using passwords
- - Menu access control by user group
- Logging
- - Records successful/failed authentication attempts
11Data Collection
- Engineering Data Collection and Transfer to External Quality Systems
- - Equipment (PLC) data collection (supports adjustable collection intervals starting from 0.2 seconds, configurable per equipment)
- - Data provision (supports runtime configuration for interval changes and data selection)
12Tact Time
- Indexer Transport Time
- - Records robot transport events as CSV files for easy analysis in Excel
- Process Time for Inline Processing Equipment
- - Tracks process start-to-end times for glass processing across equipment
- - Displays data in chart format (by equipment and recipe)
13System Management
- System Management
- - Start/End process execution
- - System health (CPU, Memory)
- - Patch & Deploy EAS
- - Patch version control
- - Patch repository control
- - Patch history tracking
- System Monitoring
- - Process execution status
- - Error monitoring & alerts (Process Down, OS Down)
- - Automatic process restart on failure
- - Process status alarm reporting
- Patch
- - Select equipment & version for patching
- - Supports simultaneous patching of multiple equipment
- - Patch options (forced patch or manual confirmation)
- Back-up
- - Configurations/modeling data
- Quick Roll-back
- - Easily roll-back to a previous version if issues arise with the patched version
- - EAS server integration within FAB
14Simulation & Patch
- Comprehensive patch testing environment → Simulation tests → Apply patches on-site
15Modeling
- Tool-based Modeling
- - Equipment data / layout modeling
- - Data modeling & configuration (Data variables, State variables, Alarms, etc.)
16I/F Configuration & Testing
- Tool-based Development - HSMS I/F
- - Defines SECS messages
- - Generates message configuration files
- - Provides a simulator for HSMS I/F testing
17Set Up & Trouble Shoot
- Equipment Testing & Troubleshooting - PLC Data
- - Real-time PLC data view for testing and issue analysis
- Inline Testing & Troubleshooting - Transactions
- - Supports inline testing for engineers - guaranteed inline testing quality
-
- Automatic validation of equipment event accuracy
(Unit events & sequential events: based on scenario test models) - - Provides both online (semi-real-time) and offline views
- Link Signal Chart View
- - Logs link signals (collects Link Signal On/Off data)
- - Supports Link Signal I/F charts
- - Provides both online (semi-real-time) and offline views
- Log Viewer
- - Easy log search and analysis
- EAS Trouble Dash Board
-
- Monitors abnormal operations across lines
EAS-MES track in/out failures, EAS-EQP transaction failures/timeouts
Unresponsive robot, customization errors
- EAS Trouble Dash Board
-
- Monitors the most problematic lines currently
Top 5 Trouble items & equipment
Product Support
“Verified or Sustainable”
More than 30 years of experience and over 100 factories
UMS
- Providing comprehensive software maintenance through the UMS Center, addressing defect fixes, performance enhancements, feature improvements, and product updates after deployment
Operational Training
- System administrator manual provided for smooth post-deployment operations
- Product training for administrators
- Dedicated Product Management Center to oversee operating systems and handle routine maintenance
Product Support
- Product updates
- Online manuals and user guides
- Online platform for sharing feedback and suggestions related to the product
