Integrated Automation and Control Solution
Our smart factory platform offers a range of packaged solutions for optimized factory automation,
ensuring a smooth and reliable experience from installation to operation.
ensuring a smooth and reliable experience from installation to operation.
By harnessing data from individual equipment and inter-equipment processes, our integrated solution streamlines
production management, equipment maintenance, and real-time monitoring. With instant processing capabilities,
it helps customers make better use of their resources and achieve maximum operational efficiency.
production management, equipment maintenance, and real-time monitoring. With instant processing capabilities,
it helps customers make better use of their resources and achieve maximum operational efficiency.
MES
EAS
MCS
WMS
FMB
QMS
RMS
PMS
DSP
rSPC
Field-oriented
Optimized service
What does it do?
nexbe+ MES (Manufacturing Execution System) is a real-time manufacturing management and monitoring system designed to automate and optimize various production activities on the shop floor.
Its key features include the following:
Its key features include the following:
1.
Production plan execution: It executes and manages production plans received from higher-level systems (e.g., ERP) on the factory floor.
2.
Real-time monitoring: It collects real-time data from the manufacturing process to monitor equipment operation status, production volume, and quality.
3.
Quality control: It collects and analyzes quality data throughout the manufacturing process for early detection and proactive resolution of quality issues.
4.
Inventory management: It monitors raw materials, work-in-progress, and finished goods in real time to prevent shortages and excess stock.
Data visualization ‘strategy’ not ‘tool’
Data visualization
‘strategy’ not ‘tool’
‘strategy’ not ‘tool’
Our enhanced MES, built on extensive experience in the semiconductor and LCD high-tech industries, is designed to efficiently manage production resources in all automation sectors.
Industry Standards
- Compliant with SEMI Standard CIM Framework and eziLib-based system
- Optimized for the semiconductor, LCD, and assembly industries
- Supports various operating systems (e.g., Solaris, Linux, and more)
- Provides a separate module for mobile-accessible content
Maximized Efficiency
- Tracks work-in-progress (WIP) in real time, ensuring improved efficiency, accuracy, and traceability
Proven Reliability
- Extensively tested and validated in the semiconductor, LCD, and general manufacturing industries
Enjoy!
Good UX Validation History
Management Spec Management
Management Spec Management
Factory Modeling
- Defines factory roles, functions, and scope
- Defines Factory, Area, Equipment, Modules, Equipment Status, and Recipes
- Defines production products, raw materials, and consumables
- Defines products, durables, consumables, and their relationships
Process Modeling
- Defines unit processes, process flows, and relevant reference data
- Process, Process flow, Process Policy
RunTime Management
- Manages the status and history of materials and products
- Manages results history, including measurement and equipment process status
- Provides automated data analysis for measured results, including average, standard deviation, and other key metrics
- Maintains a detailed record of equipment, dependent equipment, and port operations
- Monitors operational status and automation-related conditions for equipment and dependent equipment
Alarm Tracking
- Logs alarm occurrences and troubleshooting
- Issue, Acknowledge, Clear, Actions
02Data-driven Quality Control
Quality control
- OCAP (Out of Control Action Plan based on SPC and DCOL)
- Sampling rules (measurement process)
- Run cards (establishing process flows for various tests)
- Seasons (minimizing idle time for continuous equipment operation, particularly in CMP processes)
- NPW (process and equipment quality control, particle monitoring)
- Inhibit function (equipment constraint control)
- PWQ (Process Window Qualification), EDL (Early Detection Lot), EIN, ECN
- SBL (Statistical Bin Limit)
- Q-Grade (Classification of wafers based on yield grade)
Configuration Management and Deployment
- Supports version changes by reviewing and confirming changes to source files, documents, and components with fundamental principles, strategies, and technologies used to ensure convenient development and maintain the environment.
03편리한 사용자 인터페이스
편리성 도구
모바일 버전 보유
편리성 도구
- 화면 확대/축소
- Layout 대지 이동
- 상태 안내 Board
- Machine Searcher
- 새로고침
- Server/DB 싱크 데이터
- 화면 확대/축소
- Layout 대지 이동
- 상태 안내 Board
- Machine Searcher
- 새로고침
- Server/DB 싱크 데이터
- 화면 확대/축소
- Layout 대지 이동
- 상태 안내 Board
- Machine Searcher
- 새로고침
- Server/DB 싱크 데이터
Product Configuration
Development Environment
- aim Web UI Framework
Back-end
Spring Boot Framework
Front-end
Vue JS (JavaScript UI Framework)
IDE Env.
Spring Tool Suite, Maven
Comply with
Html 5 standard + CSS3
Html 5 standard + CSS3
- Application Framework
Three-tier architecture featuring a front-end, back-end, and DB server
Uses HTTP(S) and JSON (JavaScript Object Notation)
to communicate with the front-end
Transactions and Execute Queries managed by JDBC
Configuration Diagram
Hardware Architecture
Field-oriented
Optimized service
01Enhances development efficiency by integrating the strengths of multiple solutions
1. Common Functionality
- Enables the development of modeling UI without source code using UI composition features
- Supports individual checkout functionality for controlled editing
- Enables flexible access control, such as integrated login, with OI and one-source development
- Ensures full version control of all data
2. Factory Modeling
- Provides factory modeling optimized for semiconductor and display FABs
- Implements modeling features for equipment type-specific control, such as batch rules
02Flexible and Scalable Process Version Control
1. Process Modeling
- Implements process modeling optimized for semiconductor and display FABs
- Supports consistent version control for streamlined change management (Draft <-> Released)
- Enables scalable policy modeling for various process requirements
2. Material Modeling
- Product specification modeling
- Reticle Master modeling
- Carrier Master modeling (FOUP, POD)
- Reference data modeling for various material types
03Lot Tracking with Equipment-specific Characteristics
1. Lot State & Process State
- Manages process states based on production conditions
- Implements tracking features tailored to different equipment types
- Provides a work-in-progress (WIP) list optimized for operator workflows
2. Lot Control
- Handles abnormal case scenarios
- Supports process specification changes for ongoing lots with version control
- Multi Hold / Release
- Wafer Scrap / Cancel Scrap
- Rework / Cancel Rework
- Change Spec / Priority
- Split / Merge
- Future Action
04Label Management
Key Features
- Web preview
- - View and edit ZPL labels directly from the web UI
- - General users can easily edit labels
- Unique label IDs for different label types
- - Manage various label templates
- - Easily add and modify different labels
- Label types mapped based on customer ID
- - Manage shipping labels separately for each customer
- Label barcode printing
- - Supports various label printing methods
- - Supports network printer configuration for multiple printers
05Work Order
Key Features
- Create work orders using a calendar viewer for input planning
- Upload work order planning data as a file
- Define WO and LOT relationships based on production characteristics (1:1 or 1:N)
06Lot Tracking
- Design lot traceability models tailored to production site characteristics and track the full history of all lot events
Ensuring lot traceability
- Apply online tracking at key facilities to automatically collect product/material data
- For equipment not integrated online, operators can manually input data through MES or BCR to track equipment, products, and materials
Benefits
- Real-time data collection with automation/MES for improved lot tracking
- Monitor incoming inspections, process progress, material usage, and lot changes
- Three-stage lot ID management (Consumable Lot, Assembly Lot, Shipment Lot)
07Quality Control
- Enhances development efficiency by integrating the strengths of multiple solutions
Key Features
- Inspection item modeling
-
- Register inspections
Register items for each inspection process - - Seamless management with modeling
- Register inspection results
- - Log inspection results for IQC, PQC, and OQC
- - Collect results via file I/F
- Nonconformance handling and integration
-
- Hold lots when defects are found and
integrate them into nonconformance workflows
08Defect Management
- When defects or nonconformances occur in the inspection or measurement process, the system provides failure cause analysis to support quality improvements and offers historical data for future quality analysis.
Nonconformance handling
Key Features
- Application of various nonconformance scenarios
- - Fail by Inspection Result
- - When Measure Data Spec Out occurs
- Nonconformance process management
- - Registration of nonconformity
- - Current status & Cause Analysis Registration
- - LOT action result registration
- - Establishment of measures to prevent recurrence(Option)
- - Action Approval
09Material Consumption
- BOM modeling and management using a product BOM I/F
- Consumable tracking based on WO
- Supports direct material consumption in manufacturing processes, such as assembly lines, with on-site warehouse routing (allows both online and manual equipment tracking)
10Legacy System Interface
- The legacy system interface can be implemented in various ways, including DB-to-DB integration and custom adapters.
- Interfaces standard data and executes production based on work instructions in the scheduler while interfacing various data generated during operations with the necessary systems.
Interface Type Comparison
Item | DB TO DB | Related Adapter |
|---|---|---|
Time Cycle | Batch | Real Time |
Related products | Local ERP, WMS etc. | SAP, Oracle ERP |
11Equipment Interface
- Automation controlled by the user through the MES terminal
- Sends the parameters required for equipment operation to the equipment PLC and initiates operation upon receiving a start request
Key Features
- It is necessary to review the issuance and attachment of ID labels for each material.
- Real-time traceability and erroneous input prevention possible
- Method verified through other companies implementation cases
- Applicable to work-in-progress LOT in all processes other than finished products
Issue
- It is necessary to review whether the ID label is issued and managed in the actual field situation.
- Prior verification of operator convenience is required.
Product Support
“Verified or Sustainable”
More than 30 years of experience and over 100 factories
UMS
- Providing comprehensive software maintenance through the UMS Center, addressing defect fixes, performance enhancements, feature improvements, and product updates after deployment
Operational Training
- System administrator manual provided for smooth post-deployment operations
- Product training for administrators
- Dedicated Product Management Center to oversee operating systems and handle routine maintenance
Product Support
- Product updates
- Online manuals and user guides
- Online platform for sharing feedback and suggestions related to the product
